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SAFC Global
 

Madison, Wisconsin

SAFC® Madison, Wisconsin Manufacturing SiteSite Overview
SAFC® Madison is our primary center of excellence for high-potency API (HPAPI) development and manufacturing. FDA inspected and one of the first facilities to be certified by SafeBridge® for potent compound handling, SAFC Madison maintains fully equipped process development suites, kilo labs, and fixed equipment plants staffed with experienced personnel knowledgeable in API development and manufacturing. The Madison complex includes a facility based in Madison, WI and a second large scale manufacturing facility located in nearby Verona, WI to provide a compliment of clinical to commercial API manufacturing capabilities.

For more information, view the Madison facility insert (318 Kb PDF).
Core Technologies Core Competencies
mg to 400 Kg GMP production Clinical to Commercial scale
High Potency manufacturing Custom cGMP synthesis and process development
Cytotoxics manufacturing Process validation capabilities
Vitamin D analog manufacturing Analytical method development and validation
Low temp (<-60°C) reactions Quality control testing and stability programs
Chromatographic purification Quality Assurance and Regulatory Affairs departments
  Global Regulatory experience
  Project management expertise
  HPAPI and linker manufacturing for use with Antibody Drug Conjugates (ADCs)
Capabilities/Equipment Overview
Eight process development labs:
4 HPAPI development labs
3 general development labs
1 scale-up (to 50 L) lab
 
Eight GMP kilo labs featuring:
Barrier isolators
Powder weighing hoods
Closed system glassware
Portable processing equipment
Local exhaust ventilation
Chromatography systems
Class 100,000 (ISO 8) single pass HVAC
Dedicated glassware and equipment
 
Two HPAPI capable drying/packaging rooms
 
Three GMP pilot plants featuring:
Barrier isolators
Alpha beta valves for reactor charging
Chromatography systems (up to 40 kg cartridges)
Hastelloy Nutsche filter/dryer/isolators (HPAPI handling)
Class 100,000 (ISO 8) single pass HVAC
Dedicated suites for each project
Process equipment includes glass-lined reactors up to 800 L and Hastelloy® reactors up to 400 L for cryogenic reactions
Clean In Place (CIP) containment cleaning systems
 
Two large-scale GMP plants featuring:
Barrier isolators
Powder transfer systems for contained HPAPI handling
1M² and 2M² Hastelloy Nutsche filter/drying/isolators (HPAPI handling)
Load cells for reactors and filters/dryers
Class 100,000 (ISO 8) single pass HVAC
Process equipment includes glass-lined reactors up to 4,000 L, glass-lined work-up tanks up to 8,000 L, and a 2,000 L Hastelloy reactor for cryogenic reactions
Clean in place (CIP) containment cleaning systems

Madison Virtual Tour
cGMP Manufacturing
Small Molecule cGMP Manufacturing
Certificates and Documents
FDA Registration Numbers:
Madison: 2135204
Verona: 833146777
SafeBridge Certification
Contact Madison
645 Science Drive
Madison, WI 53711
USA

Tel: (608) 233-3115 x107

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